FORK TRUCK FREE SOLUTIONS
TOPPER INDUSTRIAL is leading the way in the design and manufacturing of material handling equipment that limits the use of fork trucks, as well as full service design and fabrication of specialty products. Topper Industrial’s main product line includes carts, containers, racks and conveyors. Every product designed and manufactured by Topper Industrial must meet a customer’s need while taking into account safety and ergonomics. Topper Industrial is continually redefining how companies handle material by working closely with plant engineers to improve their current material handling systems or the design of a new system before a facility is constructed. When a lean approach to material handling is incorporated into the overall storage, manufacturing and shipping process, companies can see an increase in productivity, safety and cost savings. Topper Industrial brings all this to a variety of companies including: DaimlerChrysler, CNH, US Postal Service, Fed-Ex, GE, Whirlpool and many more.
Recently Topper Industrial was awarded the IPS Supplier Award by DaimlerChrysler. The IPS Supplier Award is based on surveys completed on average, 3 times per month by the plant and corporate material handling engineers, and project managers. The surveys consist of 20 questions covering these criteria; quality, cost, technology, and project management. Each area is given a rating of 1-6 with 1 being the best. Overall, Topper Industrial achieved a rating of 1.4., making Topper Industrial one of DaimlerChrysler’s most valued suppliers with the best ranking in the awards history.
The in demand Optimal-Steer cart is Topper’s most recent innovation. Optimal -Steer carts are used primarily in tugging situations where the cart remains attached to the tugger to deliver commodities in a specific route. With all four wheels turning, the radius of the rear wheels follow the front wheels, thereby creating better cornering. This also allows more carts to be tugged together because there is no drifting to the inside. Regardless of the number hitched together, they would all follow the same track around the corner. The Optimal-Steer cart can be fitted with many options including racks, rollers, caster upgrades and a variety of hitch set-ups.
Topper Industrial designed this new Optimal-Steer Cart to be more durable, easier to maneuver, and lighter in weight. The durability means that performance is consistent, more dependable and requires less maintenance or repair. The lower weight and enhanced maneuverability means the Optimal-Steer Cart is easier to tug, hitch, unhitch and park. Today the Ergo-Cart is used in many auto manufacturing plants.
One of the most versatile tilt carts on the market is our new 75º Ergo-Tilt-Cart developed to
make it easier for individuals to reach commodities at their work station or on the assembly line, especially long vertical pieces. Using the patent pending automatic speed control valve and closed-loop dampening cylinder gives excellent control over the load energy regardless of the center of gravity. The 75º Ergo-Tilt-Cart comes in many standard sizes or can be customized to meet specific applications.
DAIMLER CHRYSLER AWARDS TOP HONOR TO TOPPER INDUSTRIAL
Topper Industrial, Inc. of Sturtevant, Wisconsin was presented the 2006 IPS Supplier Award, DaimlerChrysler's highest honor given to suppliers on April 19, 2007 at the Walter P. Chrysler Museum in Auburn Hills, Michigan. Jim Sorensen, director of Global Procurement, presented Ed Brown, President of Topper Industrial, Inc with the award. “We are extremely proud to accept this award from DaimlerChrysler.
I accept this award on behalf of all our employees, for without them it would not be possible.
We have worked closely with Corporate Engineers, Plant Engineers and Plant Personnel to build innovative equipment that’s safe, dependable and ergonomically friendly. We look forward to challenges ahead and are committed to make each new system the best possible.” (Ed Brown) The IPS (International Procurement Service) Supplier Award was awarded to only three DaimlerChrysler suppliers; Topper Industrial (Material Handling Equipment) Walbridge Aldinger (Construction) and Infosys (IT Solutions). The three recipients where chosen from over 2,000 North American suppliers with annual purchases totaling well over 2 billion dollars. Topper Industrial is the only material handling product manufacturer to ever earn the IPS Supplier award.
The IPS Supplier Award is based on surveys completed on average, 3 times per month by the plant and corporate material handling engineers, and project managers. The surveys consist of 20 questions covering these criteria; quality, cost, technology, and project
management. Each area is given a rating of 1-6 with 1 being the best. Overall, Topper Industrial achieved a rating of 1.4., making Topper Industrial one of DaimlerChrysler’s most valued suppliers with the best ranking in the awards history.
"The success of Topper Industrial and the products we design and manufacture for customers like DaimlerChrysler, is a direct result of offering world class products, service and commitment. We are fraction of the size of the other two companies that also earned this award, yet we stand equal in the level of quality and innovation. We have a very dedicated and talented group of people who realize the importance of this recognition" says Ryan Brown, Vice President.
OPTIMIZE TIME WITH TOPPERS NEW TRANS4MER CART
Sturtevant, WI –September 23, 2008 - Topper Industrial, a leading material handling equipment manufacturing introduces the TRANS4MER cart. The TRANS4MER cart is a (4) four-wheel steering cart that transforms into a (2) two-wheel steering, hand-operated pushcart.
The TRANS4MER cart was designed to optimize efficiency. Having a cart that is equally as maneuverable as it is while being pulled by a tugger or pushed by an operator saves time and effort. Topper is leading the fork truck free movement and the innovative design of the TRANS4MER makes it easier for a company to go from using fork trucks to using tuggers and a train of carts.
The TRANS4MER cart functions when the tow bar is tipped down, the cart transforms from a pushcart into a (4) four-wheel steering cart. To return the (4) four-wheel steering cart to push cart mode, the operator simply lifts the tow bar upwards.
Topper Industrial is a leading material handling equipment
manufacturer with an emphasis on fork truck free environments.
Topper Industrial products are widely used within the automotive
industry and are changing the way material is moved within an assembly plant. Topper Industrial designs custom solutions for a
variety of manufacturing customers.
SLIDING TOWBAR / QUICK COUPLER
Sturtevant, WI -June 24, 2008 - Topper Industrial continues to lead the way in designing material handling products that focus on function. The Topper quick coupler and sliding tow bar makes attaching and detaching carts an effortless process. There is no bending over or lifting to hook the carts up. Just grap the soft red grip at waist level on the sliding tow bar and guide the pintle ring right into the rear coupler. The pintle ring is spring-loaded to hold it in the exact location for the receiver. Connection is made automatically with the spring-loaded lug in the coupler, which is easily released for uncoupling by a simple foot depression. When coupling carts or adding Topper carts to a train of carts the operator simply pushes the cart up against another and then pulls it away. Upon pulling the cart away from the other the carts it will be connect by a heavyduty tow bar for smooth towing and cornering.
The greatest feature of this tow package is the automatic release of the floor lock as the tow bar is extended so that the floor lock is never down when being towed where it can be "ripped off". This feature allows loading these carts in a semi-trailer with the floor lock set and the tow bar retracted for space and safety. To unload the semi trailer, the carts can be pulled out as a train with tow bars extended and brakes released with forward pulling. In this way you can get a 70-foot train out of a 53-foot trailer.
Topper Industrial is a leading material handling equipment manufacturer with an emphasis on safe, fork truck free environments. Topper Industrial products are widely used within the automotive industry and are changing the way material is moved within an assembly plant. Topper Industrial designs custom material handling solutions for a variety of World Class manufacturers.
SELF ADJUSTING DOLLY CART
Sturtevant, WI -June 24, 2008 - Topper Industrial continues to lead the way in ergonomically designed material handling products. The self-leveling dolly cart is a prime example of the innovation at Topper Industrial. The self-leveling dolly cart is spring loaded keeping a rack or bin of parts always at the perfect height for the operator to comfortably reach for its contents. When additional racks are added to the dolly, the springs compress to accommodate multiple racks. As a rack is removed the next rack rises as the spring expands. Carts can be designed for any weight and size.
Topper Industrial offers a wide variety corral carts. Corral carts secures multiple dolly carts for easy transport by tugger. The corral cart / dolly configuration is commonly referred to as a mother / daughter cart. Mother daughter carts make it easy for full carts to be delivered to the assembly line and empty ones returned. As more manufacturers move to a lean, fork truck free environment, Topper’s innovative products are there to make a process safer and more efficient.
Topper Industrial is a leading material handling equipment manufacturer with an emphasis on safe, fork truck free environments. Topper Industrial products are widely used within the automotive industry and are changing the way material is moved within an assembly plant. Topper Industrial designs custom material handling solutions for a variety of World Class manufacturers.
SAFE, EASY AND EFFICIENT SELF ADJUSTING TILT CARTS
Sturtevant, WI -May 10, 2006 - Innovation strikes again at Topper Industrial with the introduction of a self-adjusting dampening valve available on all Topper Industrial tilt carts. It no longer matters if the load being tilted is a few hundred pounds or a couple thousand pounds, the load will tilt at the same speed regardless of the center of gravity. Topper Industrial is the only material handling equipment manufacturer to offer this patent pending feature on their carts. Users can tilt a nearly full container as effortlessly as they can an empty container. The self adjusting valve eliminates the need to manually adjust based on load weight and all risk of accident because of an improper adjustment. The self adjusting valve lets manufacturers use the versatile Topper tilt carts throughout the plant without having to mannually adjust the valve for a specific application. The self adjusting valve is available on many size tilt and rotate carts.
Topper Industrial is a leading material handling equipment manufacturer with an emphasis on fork truck free environments. Topper Industrial products are widely used within the automotive industry and are changing the way material is moved within an assembly plant. Topper Industrial designs custom solutions for a variety manufacturing customers.
TILT OVER ONE TON WITH ONE FINGER
Sturtevant, WI -May 10, 2006 - One of the most versatile tilt carts on the market is Topper Industrial's powered tilt cart. The powered tilt cart can operate on as little as 60 psi and can tilt up to 2,500. Not only is tilting easy the powered tilt cart can tilt side-to-side, front-to-back and uneven loads. As with all Topper Industrial's products, safety is the highest priority that is way the powered tilt cart uses Topper's automatic valve to control the tilt, speed of tilt and angle. An operator is always in control of the cart's load. Every Topper cart comes is standard sizes with a variety of options or can be customized for a specific application. The power tilt cart is on wheels making is easy to be moved anywhere an air hose will reach.
Topper Industrial is a leading material handling equipment manufacturer with an emphasis on fork truck free environments. Topper Industrial products are widely used within the automotive industry and are changing the way material is moved within an assembly plant. Topper Industrial designs custom solutions for a variety manufacturing customers.
WIDER DEGREE OF ERGONOMICS
Sturtevant, WI -May 10, 2006 - Topper Industrial is leading the way in material handling safety and ergonomics. Our new 75º tilt cart was developed to make it easier for individuals to reach commodities at their work station or on the assembly line especially long vertical pieces. Using the patent pending automatic speed control valve and closed-loop dampening cylinder to give excellent control of the load energy regardless of the center of gravity. The 75º tilt cart comes in many standard sizes or can be customized to meet specific applications.
Topper Industrial is a leading material handling equipment manufacturer with an emphasis on safe, fork truck free environments. Topper Industrial products are widely used within the automotive industry and are changing the way material is moved within an assembly plant. Topper Industrial designs custom material handling solutions for a variety of world class manufacturers, from one cart to an entire production facility.
THE ALL WHEEL DRIVE CART
Sturtevant, WI -May 10, 2006 - Topper Industrial is leading the way in material handling in a fork truck free environment. Introducing the all new knuckle-steer cart. This new all wheel cart is the most stable lightweight cart on the market. The all wheel cart allows for maximum manueverability and stability when delivering material by tugger to an assembly line, warehousing or loading dock areas with in a plant. Trains of 8-10 all wheel carts are possible with absolutely no swaying or serpentining while pulling because the wheels are always in line at the four corners.
Topper Industrial is a leading material handling equipment manufacturer with an emphasis on safe, fork truck free environments. Topper Industrial products are widely used within the automotive industry and are changing the way material is moved within an assembly plant. Topper Industrial designs custom material handling solutions for a variety of world class manufacturers, from one cart to an entire production facility.
THE TOPPER ROTATE TABLE GETS LIGHTER
Sturtevant, WI -May 10, 2006 - Topper Industrial makes improvements to their popular lightweight rotate table. Keeping with their efforts to bring safe ergonomic products to the marketplace Topper has been able to reduce the over all weight of their rotate table by 60 lbs. No longer is it necessary to move a heavy metal slab around, the design improvements include a light weight frame designed for heavy loads. Not only does this cart stay within the standard ergonomic window but is also easier to rotate and move around. All Topper carts, lifts and containers come in standard sizes or can be customized to meet a specific application.
Topper Industrial is a leading material handling equipment manufacturer with an emphasis on safe, fork truck free environments. Topper Industrial products are widely used within the automotive industry and are changing the way material is moved within an assembly plant. Topper Industrial designs custom material handling solutions for a variety of world class manufacturers, from one cart to an entire production facility.
SAFELY AND EASILY TRANSFER HEAVY LOADS
Sturtevant, WI -May 10, 2006 - The Topper Industrial transfer conveyor cart allows for easy movement of up to 4,000 lbs loads with a tugger. What makes the transfer conveyor cart easy to use is the foot controls and the double locking mechanisms ensure the load is moved safely. As with all Topper Industrial products innovative features can be added such as an electric eye to make sure the cart is always in position prior to transfer. The transfer conveyor cart comes in standard sizes or can be customized to meet specific applications.
Topper Industrial is a leading material handling equipment manufacturer with an emphasis on safe, fork truck free environments. Topper Industrial products are widely used within the automotive industry and are changing the way material is moved within an assembly plant. Topper Industrial designs custom material handling solutions for a variety of world class manufacturers, from one cart to an entire production facility.
COMPLETELY UNLOAD AN ENTIRE RACK FROM ONE SIDE
Sturtevant, WI -May 10, 2006 - In keeping with developing safe, ergonomic, innovative material handling products Topper Industrial introduces the slide shelf rack. The slide shelf rack allows an operator to unload an entire rack from one side eliminating the need to rotate a shelf rack. The Topper Industrial slide shelf rack in constructed with non-rusting roller mechanism which improves the life of the equipment. To allow more room for commodities, light-weight, durable, thin trays are used. The slide shelf rack come in many standard sizes but id often designed to meet specific requirements depending on the commodity and assembly application.
Topper Industrial is a leading material handling equipment manufacturer with an emphasis on safe, fork truck free environments. Topper Industrial products are widely used within the automotive industry and are changing the way material is moved within an assembly plant. Topper Industrial designs custom material handling solutions for a variety of world class manufacturers, from one cart to an entire production facility.
SAFE, EASY AND EFFICIENT SELF ADJUSTING TILT CARTS
Sturtevant, WI -May 10, 2006 - Innovation strikes again at Topper
Industrial with the introduction of a self-adjusting tilt speed
control system available on all Topper Industrial tilt carts. The
speed control has a metering valve and flow control assembly to
provide the impassive performance. It no longer matters if the load
being tilted is a few hundred pounds or a couple thousand pounds, the
load will tilt at the same speed regardless of the center of
gravity. Topper Industrial is the only material handling equipment
manufacturer to offer this patent pending feature on their carts.
Users can tilt a nearly full container as effortlessly as they can an
empty container. The self adjusting valve eliminates the need to
manually adjust based on load weight and eliminates all risk of
accident because of an improper adjustment. The self adjusting valve
lets manufacturers use the versatile Topper tilt carts throughout the
plant without having to manually adjust the valve for a specific
application.
Topper Industrial is a leading material handling equipment
manufacturer with an emphasis on fork truck free environments.
Topper Industrial products are widely used within the assembly
industry and are changing the way material is moved within a plant.
Topper Industrial designs custom solutions for a variety of
manufacturing customers.
THE SURFACE AS TOUGH AS THE CART
Sturtevant, WI -July 11, 2006 - Topper Industrial continues to be a
leading material handling solution company by being the first to
include a Rhino Lining surface on its bulk dollies. Rhino
Linings, the industry pioneer and worldwide leader in sprayed-on
polyurethane linings, continues to redefine "toughness". Rhino
Linings thick, durable linings provide superior protection for
products placed on Topper carts as well as keeping the cart itself
protected from scratching and denting. "Adding Rhino Linings to the
surface of our carts prevents the sliding of containers and dampens
the noise during transport." Says Ed Brown, President of Topper Industrial. He adds, "As far as we can tell
Topper is the only cart manufacturer using Rhino Linings."
Topper Industrial is a leading material handling equipment
manufacturer with an emphasis on fork truck free environments.
Topper Industrial products are widely used within the automotive
industry and are changing the way material is moved within an
assembly plant. Topper Industrial designs custom solutions for a
variety of manufacturing customers.
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